Mould

High Erosion Resistance Copper Mould Tube for Steel Billet Making

Henan Shengmiao Instrument Co., Ltd.
  • Function:Anti-Corrosion
  • Material:Copper
  • Application:CCM
  • Type:Special Casting
  • Mold Material:Metal Mold
  • Certification:ISO

Base Info

  • Specification:square copper mould tube
  • Transport Package:Wooden Pallet
  • Shape:Pipe
  • Feature:Long Time Materials
  • Refractoriness:Refractoriness> 2000
  • After-sales Service:Provided
  • Condition:New
  • Customized:Customized
  • Metal Color:Copper
  • Warranty:12 Months
  • Model NO.:SM-SM
  • Trademark:Shengmiao
  • Origin:China
  • HS Code:8454902900
  • Production Capacity:10000PCS,Month

Description

Basic Info.

Model NO. SM-SM Warranty 12 Months Metal Color Copper Customized Customized Condition New After-sales Service Provided Refractoriness Refractoriness> 2000 Feature Long Time Materials Shape Pipe Transport Package Wooden Pallet Specification square copper mould tube Trademark Shengmiao Origin China HS Code 8454902900 Production Capacity 10000PCS/Month

Product Description

Products Description
 Copper Mould Tubes are the most essential part of a Continuous Casting Machine. These help in solidifying Liquid Metal in Continuous Casting Machine for producing Steel Billets. Copper Moulds are situated in the heart of continuous casting machine. Mould requires extreme high thermal-conductivity and high strength. The molten steel will be formed into a certain shaped steel billets immediately after it passes through the copper tube
Production Process:
MELTING & CASTING --- HOT EXTRUSION/FORGING --- COLD DRAWING --- TAPERING --- MACHINING --- ELECTROPLATING --- MACHINING AFTER ELECTROPLATING --- FINAL INSPECTION --- PACKING


Copper Mould Tube Specification

We supply all kinds of Copper Mould Tubes of all sizes and dimensions, produced exactly as per the required drawing.
The Sizes for Copper Mould Tubes is enlisted as under:
Radius2500mm to 16000mm
Square Tubes80mm X 80mm - 400mm X 400mm
Rectangular Tubes120mm X 240mm - 400mm X 430mm
Round Tubes$ 120mm - 450mm
Length700mm to 1000mm
Radius: 2500mm to 16000mm
Square Tubes: 80mm X 80mm - 400mm X 400mm
Rectangular Tubes: 120mm X 240mm - 400mm X 430mm
Round Tubes: 120mm - 450mm
Length: 700mm to 1000mm

Hot Size of Square Copper Mould Tube
No.Sectional DimensionRadiusLength
170*70R=3000-5000L=812-850
280*80R=3000-5000L=812-850
390*90R=3000-6000L=812-850
4100*100R=3000-6000L=812-900
5110*110R=3000-6000L=812-900
6120*120R=4000-10000L=800-900
7130*130R=4000-10000L=812-900
8135*135R=4000-10000L=812-900
9140*140R=4000-10000L=812-900
10150*150R=4000-10000L=812-900
11160*160R=4000-10000L=812-900
12175*175R=4000-10000L=812-900
13180*180R=4000-10000L=812-900
14195*195R=6000-10000L=812-900
15200*200R=6000-10000L=812-900
16250*250R=6000-10000L=812-900
17300*300R=6000-10000L=812-900
18350*350R=6000-10000L=812-900
19400*400R=6000-10000L=812-900


Copper Mould Tube Material:

To provide mould tubes with optimal physical and mechanical properties to customers' specifications, mould tube products are supplied of the following materials:
  1. Cu-DHP: Normally used for mould tubes section size below 180x180mm and round tubes below Dia.150mm.
  2. Cu-Ag: Normally used for mould tube section size above 180x180mm and round tubes above Dia.150mm
  3. Cu-Cr-Zr: Normally used for beam blank mould tubes

These materials have different levels of hardness and thermal conductivities. We are highly experienced in choosing proper materials to meet the specific demands in heat resistance and thermal conductivities of customers' applications.

Extra-long service-life is achieved with the special multilayer Ni-Co-Cr coating, which features high microhardness and optimum binding strength with the copper base.

The tubes are designed for maximum heat transfer rate from the meniscus down to the bottom of the tube.  The taper-geometry depends on the steel-grades and casting conditions and is designed with the aim of minimizing the gap between the solidifying shell and the copper tube.


High Erosion Resistance Copper Mould Tube for Steel Billet Making

Copper Mould Tube Coating
In order to increase the erosion resistance and service life the casting mould tubes, we always dedicated to research special coatings. The mould tubes can be coated with our different types of internal surface coating: Cr, Ni-Co, Ni-Fe, Ni-Co-Cr. The coating thickness recommended by us has been controlled in the best range.
,.:Cr,Ni-Co,Ni-Fe,Ni-Co-Cr..


Detailed Pictures
High Erosion Resistance Copper Mould Tube for Steel Billet Making

High Erosion Resistance Copper Mould Tube for Steel Billet Making

Advantages of Shengmiao Mould-Tubes:
• High casting speed
• Uniform shell growth
• No sticking
• Optimum billet quality
• Long service life
• Low cost

For high casting speeds,  the company has developed and designed the superior quality copper tubes with an extended length which are operating very successfully at a major steel-producer.

Our plates for bloom or slab-casters can be supplied with various types of surface-coatings:

One of the Largest suppliers of Copper Mould Tubes in China
High-quality copper mould tubes we offer, having maximum durability, highest heat resistivity & ensuring efficient billet casting.



TECHNICAL ASSURANCE

Our mould tubes and plates are made from the highest grade raw materials using pure metal.

Moulds are produced through advanced high-speed CNC machining centres, that can efficiently machine copper mould tubes and plates of virtually any size to precise specifications. The precision high-speed machining technology allows us to accurately and quickly machine the complex contours and profiles required by many designs while holding extremely tight tolerances.

Continuous product development, improved production processes in modern factories and extensive experiences in product design and manufacturing have combined to make us an international success.

Every phase of the mould tube producing system is highly monitored and closely controlled.


We provide strong after-sales support through our team of engineers to ensure the best performance for you.
Our mould tubes are known for their superior performance in even the most demanding applications.



Company Profile

High Erosion Resistance Copper Mould Tube for Steel Billet Making


Founded in 1992, Henan Shengmiao Instrument Co., Ltd. is one of China's leading supplier of copper mould tube and plate for continuous casting industry. With over 20 years of expertise in metallurgy industry of copper and copper alloys, the company is committed to research & development, and providing a range of high quality, innovative, cost-effective copper mould tube products and solutions.
Possessing advanced manufacturing equipment and cutting-edge technology for mechanical and Electroplating processing, in order to meet customer's requirement, the company designs and develops copper mould tube and plate according to DIN, ASTM, EN, JIS standard. Providing diverse lines of the products backed by expert R&D technical support, we develop closer customer relationships and taking on a larger role in the total supply and manufacturing chain. The diverse products include copper mould tubes and copper mould plates.

Our ISO 9001:2015 certification registered production facilities are emblematic of Shengmiao's ongoing commitment to quality and sustainability in the manufacture of these products. The company maintains stringent quality processes and standards in the industry to ensure an effective Quality Management System, continual improvements, and excellence in customer satisfaction.